Tag Archives: Shipbuilding

Will Rosneft Boost Russian Naval Construction?

Russian state-controlled oil giant Rosneft is turning Shipbuilding Complex (SSK) Zvezda into the country’s first large tonnage shipyard. TASS recently published a backgrounder that detailed what’s been happening there.

Located in Bolshoy Kamen near Vladivostok, SSK Zvezda is supposed to produce the ships and equipment Rosneft needs to explore and exploit offshore oil and gas. However, it also has potential to boost Russia’s naval ship and submarine construction and repair in the Far East.

Rosneft took over Zvezda in late 2015 in consortium with government holding company Rosneftegaz and Gazprombank. The effort to expand its civilian shipbuilding capacity began in 2009 as a partnership between state-owned United Shipbuilding Corporation (OSK) and South Korea’s Daewoo. The latter quit the project in 2012.

Having displaced OSK, Rosneft became principal holder of Far East Plant (DVZ) Zvezda and some small affiliated shipyards. DVZ Zvezda is the only Russian shipyard in the Far East capable of repairing and modernizing nuclear-powered submarines and ships up to 13,500 tons displacement. It began modernizing two project 949A Oscar II-class nuclear-powered guided missile submarines in 2013.

Zvezda complex in Bolshoy Kamen

Zvezda complex in Bolshoy Kamen

This image shows the naval shipyard at top with its grayish roof, launch basin in front, and a submarine in drydock alongside if you look carefully. The SSK Zvezda facility is pretty much everything else — the reddish roof of the monstrous production building and the whitish buildingway with its yellow cranes visible.

SSK Zvezda will produce a range of medium and large tonnage vessels, up to 350,000-tons displacement, and other sea-going equipment to support offshore hydrocarbon development in the Pacific and Arctic Oceans. It includes LNG carriers, tankers, drilling platforms, and transport, supply, and seismic survey ships.

The shipyard currently has one 1,200-ton gantry crane made in China, two 320-ton gantry cranes, and four 100-ton tower cranes on its open buildingway. In July, the shipyard took delivery of a 40,000-ton transport-transfer dock built by the Qingdao Beihai Shipbuilding Heavy Industry Company. Rosneft expects SSK Zvezda’s development to cost $2.4 billion.

Capture

It reportedly will begin construction of medium-sized ships in 2019 with a workforce of 1,500 employees. By 2024, it expects to have a large-ship drydock and full-cycle fabrication facilities in operation with 7,500 workers. The shipyard’s order book already includes ten 80,000- to 120,000-ton tankers, ten shuttle tankers, and supply vessels. Leveraging DVZ Zvezda’s nuclear expertise, SSK Zvezda will also build three Lider-class nuclear-powered icebreakers, according to a September 14 announcement by Russian Deputy Prime Minister Yury Borisov.

President Vladimir Putin visited the shipyard on September 10 to lay the keel of a tanker. In 2017, he inaugurated the buildingway and transfer dock for medium-sized ships and participated in the keel-laying for four multipurpose ice-class supply ships. The Russian president personally commissioned a module production building in 2016.

The development of SSK Zvezda may increase Russia’s capabilities for naval ship and submarine construction and repair in the Far East. DVZ Zvezda has struggled for years without modernization funding. However, it may be able to leverage the flow of Rosneft investment and Chinese shipbuilding technology, equipment, and experience into SSK Zvezda to improve its own production capabilities. A steady stream of large civilian projects next door may increase of quantity and quality of personnel available to DVZ Zvezda, and moderate the boom or bust cycle of shipbuilding that makes it difficult for Russian workers to stay in the Far East.

Engine Trouble

The Russian media report more trouble for project 11711 LST Ivan Gren (BDK 135). During state trials, the new tank landing ship has been unable to run astern (reverse engines and go backwards). [Did Yantar shipyard really not discover this issue during its factory underway testing?] This comes atop Gren’s earlier degaussing problem which kept the Russian Navy from accepting the ship before the end of 2017.

Ivan Gren (BDK 135)

Ivan Gren (BDK 135)

Yantar announced on February 20 that it might launch unit two, Petr Morgunov, in the second half of May. It’s also sticking to its promise, however unlikely, to deliver the completed LST to the Russian Navy before the end of 2018.

Yantar indicated the second unit’s port and starboard 16ChN26/26 (aka 10D49) diesel engines will be swapped to see if this remedies the astern running problems Gren experienced. But the work on Morgunov has to be done by late April to keep to its launch schedule.

If the swap works, the same [actually, perhaps even more] difficult process will be performed on Gren. But it will apparently be accepted into the fleet in May before its engine trouble is fixed.

Flotprom.ru reports the engine swap will alter the turning of ship’s propellers and eliminate the astern running problem. Any naval engineers out there are invited to explain how this could work to the rest of us! The shipbuilding industry site indicates trading engine places is complex and can consume several months.

The media also report that Gren now lacks good seakeeping qualities due to the many design changes made during its protracted construction. They even claim that the Russian Navy will forego further ships in this class, basically a modification of the Soviet-era project 1171 Alligator-class LST. How Moscow would fill the gaps in its small and rapidly aging landing ship force is anyone’s guess. 

Gren and Morgunov are 5,000 tons displacement and 120 meters long, and can cruise at 18 knots. They have a 100-man crew, and can carry 13 tanks or 36 armored vehicles and 300 troops. They are outfitted with AK-630 30-mm gun systems and a landing deck for a Ka-27 or Ka-29 helo.

Russified Dokdo

It is, by no means, clear that the first Russian Mistral won’t be delivered when it’s due at the end of October 2014.  Maybe it will be just quiet enough on the eastern front of Ukraine for Paris to fulfill its contract with Moscow.

But CAST’s Andrey Frolov suggests in a recent VPK article that, if the first Mistral isn’t delivered, Russia could team with South Korea to build its own LHD at Zvezda shipyard in Komsomolsk.

South Korea's Dokdo

South Korea’s Dokdo

Frolov says:

“If we leave parenthetical the question about the need to have a UDK [multipurpose assault ship] in our Navy and accept as an axiom that our fleet needs them, next the question arises about the possibilities of Russian defense industry for import substitution for such a class of ships.”

Then he turns to what it would take and the rather large obstacles Moscow faces:

“Obviously neither Russian nor Soviet shipbuilders had experience in similar construction, especially on such a technological level.  Those large assault ships [BDK], which entered the USSR Navy and were inherited by the contemporary fleet, represent a completely different direction conceptually and technologically.  Taking into account the fact that, according to well-known data, in the post-Soviet period the design of an UDK has not been ordered from a Russian KB [design bureau], it is possible to suppose:  in the best case, only draft drawings, done on initiative, exist.  That is, in the event of a possible order from the Defense Ministry, several years would be needed just to prepare a design.  The experience of developers of designs like aircraft carriers by OAO Nevskoye PKB as well as a ship of less displacement in the destroyer class (the design has been in the works for several years already) speaks eloquently about the possible difficulties on this path.”

“It is possible to trace the pitfalls in the construction of our own forces in the history of the modernization of CVHG project 11434 Admiral Gorshkov for India, in the serial frigates of project 22350, and also in the lead unit of large assault ship project 11711 Ivan Gren, which we note, is much simpler to build than Mistral.”

Russia’s shipyards are so busy with naval and civilian orders that laying down even two LHDs seems improbable, according to Frolov.

Nor, with sanctions in place, does Frolov think it’s realistic to believe that Russia can obtain all the dual-use technology it needs for such ships.  It’s also doubtful it can develop its own.  And the cost of these ships is a large issue.

But, says Frolov, the possibility of foreign cooperation remains.  European partners are already irrelevant because of sanctions.  Daewoo Marine Shipbuilding and Engineering (DSME), however, already partnered with Zvezda in an effort to land the contract Mistral won.

Frolov believes Russia and South Korea have similar views for an LHD:  a ship for littoral operations close to home rather than for transoceanic expeditionary warfare.

Russia would have to develop some equipment, components, and systems for a Russified Dokdo to replace U.S. ones that Washington would certainly not permit the South Koreans to provide to Moscow.

Frolov reminds that Russia already has a record of weapons development cooperation with Seoul.  For example, the Russian radar developed for the ROK’s KM-SAM will be used on Russia’s new Vityaz SAM.

He concludes that a Russian-Korean LHD could become “a more threatening player on the world arms market” and fill Zvezda’s construction program.

SSBN Patrols

A Delta IV SSBN (photo: ITAR-TASS)

Not all interesting commentary on the Navy’s future came from Deputy Prime Minister and OPK steward Dmitriy Rogozin last week.  

Media outlets quoted Rogozin saying Russia would soon be able to build an aircraft carrier and six submarines a year.  Subsequently, he claimed he was misquoted, and actually said Russia would be finishing renovations on the Admiral Gorshkov for India and building/repairing six submarines this year.

Navy CINC Admiral Vladimir Vysotskiy also had curious comments of his own.

According to ITAR-TASS, on Friday, Admiral Vysotskiy told an audience that, by June or a little later, Russia will resume continuous SSBN combat patrols.  Then he added, “We’ve waited 26 years for this event.”

That would be, or will be, quite a news story.  To see where the Russians have been on SSBN patrols, consult Hans Kristensen.  He reported Russia conducted ten SSBN patrols in 2008, and might have reached, or be headed back toward, a continuous SSBN combat patrol posture.  But there is, apparently, no patrol data for 2009, 2010, and 2011.

A continuous SSBN patrol would be in line with more strategic bomber patrols and mobile ICBM deployments.  It would make sense for a Kremlin worried about U.S. insistence on fielding missile defenses.

But the difficulty comes with doing it.  Russian SSBNs are down to ten aging boats — six Delta IVs (possibly only three active due to overhauls and repairs) and four Delta IIIs.  The newest Delta IV is 22 years old, and the newest Delta III is 30.  Constant patrols could stress this force to the limit. 

Pinning a return to constant SSBN patrols to the year 1986 [26 years ago] is interesting too.  Did General Secretary Gorbachev order the Navy to reduce patrols?  Did the Yankee I SSBN (K-219) sinking near Bermuda have anything to do with it?

Vysotskiy said there’s noticeable momentum in the fleet, and the state’s leadership sees its development as a priority comparable to VKO.  He continued:

“Yesterday I together with directors of ministries and departments ranking as ministries and deputy ministers conducted a very serious event in Severodvinsk where the shipbuilding program to 2035 was roughly reviewed.  Our Duma, Federation Council have long awaited it, in order to review it.  Proposals were prepared, I won’t say what kind, in my view faithful to taking fleet construction to the state level, lifting it somewhat from a ministerial ‘slot.'”

Vysotskiy sees putting the Navy’s development before the national leadership as a panacea for its ills.  He’s probably long felt the Navy doesn’t get a fair shake from the Defense Ministry.  But it’s likely even Putin 2.0 won’t be able to give the Navy the kind of attention and resources its CINC wants.

Keep Close to Shore

“In essence, after many years of interruption, we are beginning a large shipbuilding program:  by 2020, 4.7 trillion rubles will be directed at reequipping Russia’s Navy.  The aim is clear — it is creating a modern fleet, capable of carrying out all missions — from nuclear deterrence to presence on the world’s oceans, to the security of our economic interests and Russia’s bioresources.”

That’s how Prime Minister Putin put it at Monday’s party conference in Cherepovets.  But Nezavisimaya gazeta and Vedomosti had sharp and pithy criticism for him and for the naval construction program.

NG concluded military voters might be cheered up, but the paper wants to know what the naval construction program is exactly.  Is it the one that’s buying Mistrals that may not be needed from France?  With what and how will the Navy be equipped?

Apparently not aircraft carriers.  And not other large warships either.  They’re built in Russia, but for sale to India and China.  NG continues:

“Our own fleet is being populated piecemeal.  And, as a rule, we’re talking about a mosquito fleet.  Which, of course, is not capable of completing missions ‘from nuclear deterrence to presence on the world’s oceans.'”

The editorial cites former Black Sea Fleet Commander Vladimir Komoyedov who complains about the retirement of the Kara-class CG Ochakov, and claims nothing new is being developed.  It quotes Aleksandr Pokrovskiy who says the Baltic Fleet’s new Steregushchiy and Soobrazitelnyy corvettes are not participating in exercises because they’re only 50 percent combat ready.

So, asks NG, what kind of modern fleet are we talking about?  About past shipbuilding programs, it says:

“They were concrete and understandable — how many and what types of ships must be built.  Today politicians prefer to talk not about this, but about large-scale financial investment in the future fleet.  And in the very distant future at that.  From the point of view of the 2011 and 2012 election campaigns, it could be, that this is correct.  But from the point of view of the country’s security — hardly.”

Vedomosti takes its turn:

“. . . the idea of turning Russia into a great naval power has agitated the minds of the leaders of the Russian state for more than 300 years already.  The question is how acute this mission is in the 21st century and how Putin’s new slogans correspond to programs already adopted.”
 
“But the thing is not just the quality of the state program [of armaments], but also its strategic aims, which the government’s leader lays out.  We’d like the prime minister to formulate precisely what level of Navy presence in the world’s oceans and what he has in mind for its participation in the defense of bioresources.  Security of mineral and biological resources is an affair for civilian services and maritime border guards . . . .”
The business daily goes on to say corvettes, frigates, and landing ships are capable of completing “understandable and necessary missions.”  Still, it
says:
 
“Many experts consider extravagant the purchase of the Mistrals (four ships cost 2.35 billion euros), intended to support amphibious operations at a great distance from native shores.  Some admirals and VPK directors called for development of aircraft carrier groups.  Similar projects, the cost of which stretches to tens of billions of euros, will cause curtailment of construction of ships needed for the fleet, overloading and technological breakdowns in Russian shipyards.  In any case, Russia’s main problems have to be resolved on land.”
Sound advice given that the procurement problems of the Ground Troops and Air Forces, not to mention the RVSN, are just as serious and urgent as the Navy’s (if not more so).
 

Done Deal

Mistral Contract Signing

The deal for the first two Mistrals, that is.  With President Medvedev looking on, Rosoboroneksport’s Anatoliy Isaykin and DCNS’ Patrick Bouasie signed the contract at the Petersburg International Economic Forum.  RIA Novosti quoted Isaykin on the €1.2 billion price.  Work can begin after the Russians pay an advance (Versii.com repeated a rumor that the French wanted 80 percent prepayment). 

RIA Novosti also noted Isaykin saying the Russian Mistrals will be identical to French units except they’ll have reinforced hulls and flight decks to handle Russia’s northern waters, and its heavier helicopters.  Isaykin said Russia has an option for two more Mistrals to be built in Russia.  But it’s up to the Defense Ministry to get money for them in the Gosoboronzakaz.

ITAR-TASS made the point that the Senit 9 tactical command and control system, and its documentation, are part of the just-inked deal.  OSK General Director Roman Trotsenko told Rossiya-24, “The French side has gone to an unprecedented level of technology transfer and is transferring technologies, including the programming source codes for battle information-management systems, communications systems.”

Kommersant reported the first Russian unit is expected in 36 months, the second in 48, or 2014 and 2015 respectively.   It cited Trotsenko on Russia contributing up to 40 percent of the work on the two ships to be built at STX in Saint-Nazaire.

While the Mistrals will come with French electronics, the Russians will have the task of outfitting the ships with their own weapons, helicopters, amphibious assault craft, and other systems.

Radio Svoboda asked for some thoughts about the occasion.  NVO’s Viktor Litovkin opined that these expeditionary warfare ships don’t make much sense under Russia’s current military doctrine or in the context of defending the Kurils.  Pavel Felgengauer said the Mistrals may be appropriate for fighting enemies with weak air and naval forces, but Russia’s leadership hasn’t specified who they might be.  Viktor Alksnis complained that they are another stake in the heart of Russia’s dying OPK.  He calls for Russia to modernize its own arms production base instead of buying abroad.  He also fears the French could put an “off switch” in the ships’ C2 systems, effectively turning them into “target barges.”

Aleksandr Golts supports the deal because Russian shipbuilders will participate and get new technologies, but he also because he favors the emphasis on force projection rather than the Navy’s pro-SSBN mission.

Navy CINC, Admiral Vladimir Vysotskiy made some appropriately effusive comments about the capabilities and prospects for employing the Mistrals.

Mistral in Piter (photo: Izvestiya)

Defense Minister Serdyukov was less willing to elaborate saying:

“Let’s build them first, and then we’ll think about where to deploy them.  We have plans to employ them, when they’re closer to ready we’ll disclose them.”

In Moskovskiy komsomolets, Olga Bozhyeva writes that the Mistral deal does several things for Moscow.  An arms sale like this implies a level of acceptance by Europe, it divides old and new Europeans, and it serves as a wedge between the U.S. and its European allies.  She notes that Russian military leaders have kept pretty quiet about Mistral.  And Bozhyeva concludes, overall, it’s a bad deal for Russia.  It’s a high price tag for something that’s not a priority for the fleet.  Its missions are not well thought out.  A relatively old system like Senit 9 won’t help Russia catch up very much.  And Russia didn’t seriously consider Dutch, Spanish, or South Korean shipyards to drive the French price down, but:

“. . . we would have to exclude a certain corruption component, which, in the opinion of many experts, is included in the Russo-French contract (but it’s better to leave this subject to the procuracy).”

As is often the case, Nezavisimaya gazeta sums it all up best:

“The Glavkom [CINC] ought to specify the countries on which our Navy intend to ‘project the power’ of the LHD.  Judging by the fact that it’s intended to deploy the first two ships in the Pacific Fleet, for the defense of the Kuril Islands (can it really be that someone intends to attack them?), then Japan—ally of the U.S., China—our strategic partner or North and South Korea could be the object of this projection.  Again with Seoul it’s somehow uncomfortable.  It’s also an ally of Washington.  And don’t mention projecting power on Pyongyang, apparently, even the Americans aren’t risking doing this.”

“And not everything’s clear with our deck-based aviation for ‘Mistral.’  Our attack helicopters, Mi-24, Mi-28N, Ka-52, and naval Ka-27, Ka-28, Ka-31 are bigger (higher) in their dimensions than French ones, so it’s necessary to redesign the LHD’s hangar deck for them.  This means extra expenditures of financial resources, as well as a change of extremely weak armament for this ship.  Including even air defense.  There are also other problems.  Like the construction of a shore base for the deployment of ‘Mistrals’ on the country’s eastern shore, on the Pacific Ocean.  It still isn’t there.  But to keep such a huge hull tied up at anchor in Petr Velikiy Gulf or in other Far Eastern bays, like it was with domestic Proyekt 1123 class helicopter carriers ‘Moskva’ and ‘Leningrad,’ means to expend their service life in vain and kill it without reason.”

“In a word, the French LHDs, which should enter our Navy’s inventory in 2014 and 2015, could be not a reinforcement of our groupings of ships, which, by the way, also still need to be built up, but a headache for Russian admirals.”

Proyekt 636 Subs Being Laid Down for BSF

On 17 August, Russian news agencies reported that Admiralty will build a proyekt 636 diesel-electric submarine for the Black Sea Fleet (BSF).  The keel-laying was scheduled for 20 August.  Navy CINC Admiral Vladimir Vysotskiy says, in all, three proyekt 636 submarines will be laid down for the BSF before year’s end. 

Krasnaya zvezda writes that, although Admiralty has produced export submarines since 1983, Novorossiysk will be its first proyekt 636 for the Russian Navy.

Ocean TV reports Novorossiysk will be complete in 2013, and the other two in 2014.

The Rubin Central Design Bureau of Naval Technology has made changes in the construction of systems and equipment of the proyekt 636 for its use in the Russian Navy.  RIA Novosti said the new BSF submarines will be armed with the Klab-S antiship cruise missiles.

The Navy Main Staff calls Novorossiysk the start of its long-term plan to restore the BSF’s combat readiness.  The fleet is also slated to receive the Sevastopol, the third unit of new fourth generation proyekt 677 submarines.  According to Krasnaya zvezda, the transfer of Baltic Fleet Neustrashimyy and Yaroslav Mudryy frigates to the BSF is still being worked, and could take place in the next year.

A related aside . . . it’s been almost four months and there’s no mention of the BSF basing report that, on 1 May, President Medvedev ordered Defense Minister Serdyukov to present in a month.